Filter Bag Cage Welder

About Filter Bag Cage Welder

Filter Bag Cage Welder

With immense experience and expertise, we are able to manufacture, supply and export Filter Bag Cage Welder. High quality raw materials and components have been sourced from the reliable vendors of the market for the manufacturing of these products. Various industries use these products in order to make and weld filter bag cages. Longer functional life, less maintenance, corrosion resistance, error free performance and high strength are some of the main features of these products. Filter Bag Cage Welder can be availed from us in different specifications as per the requirements of the clients.

Specifications:

• Model: DLN-24-5

• Wire Qty: 8/10/12/16/20/24 (14,18,22 optional)

• Ring space: No restriction

• Cage outer diameter: 100-200mm

• Ring space is programmable and bag cage is pulled by step motor; ring space precision is 0.1mm; pulling speed is 0.4m/s

• Input voltage: 380V(2-phase) or specified by customer

• Power frequency: 50/60Hz

• Power capacity: 80KVA

• Instant power in sync mode: 36KVA

• Instant power in async(time-sharing) mode: 18KVA

• Transformers: 2sets

• Air pressure: 0.6-0.8MPa

• Air flow: 300L/min

• Cooling method: natural cooling

• Weight: about 1000KG

Features

Rails (standard 7500mm, up to 9000mm) and material shelf equipped and connected to the welding unit. The front end of the rail is adjustment-free. Good linearity can be achieved for wire cages

Equipped with auto feeding unit, no restrictions on ring space

Four air tanks, short air route inside the machine ensures quick response of the cylinder

25mm front plate resulted from one-time machining, firmly secure that the welding cylinders are on the same plane and perpendicular to the axes, thus the linearity of the cage can be ensured

Stroke-adjustable cylinders increase welding speed, pre-pressing only takes 0.08s

Controlled by micro-computing unit

Time-sharing power-on transformer reduces the burden on local electricity grid

New Features

• Weld galvanized(GI) wire direcly without damaging zinc plating

• 25 cages/hr for 24-wire, 6m cage

• Bad weld detection, auto re-weld

• Linear Bearing Rail

• New carriage rail

Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.

Round cage size: OD100-200mm

Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.

Sizes of steel wire: 2.8-6mm

Efficient Cage Welding Solution

Engineered for reliability, the Filter Bag Cage Welder streamlines the production of filter bag cages with its high welding speeds and consistent results. The advanced induction motor ensures stable operation, while MIG and spot welding capabilities provide flexible manufacturing options. Its construction using mild steel offers durability, and the machines design accommodates a range of cage diameters to suit different filtration systems.


User-Friendly Industrial Design

With straightforward controls and a thoughtful layout, this welder is suitable for various industrial settings. Its compact dimensions and sturdy build make installation and maintenance hassle-free. The equipment integrates seamlessly into filter bag manufacturing lines, and safety features prioritize operator well-being during prolonged operations.