Round Filter Cage Welding Machine line D5I-80-2

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Round Filter Cage Welding Machine line D5I-80-2 Specification

Product Type
Round Filter Cage Welding Machine Line

General Use
Welding and Fabrication of Dust Filter Cages

Material
Mild Steel Frame with Heavy Duty Components

Type
Fully Automatic Welding Line

Capacity
80 filter cages/hour

Weight (kg)
Approx. 2500 kg

Computerized
Yes

Automatic
Yes

Ozone Generator
No

UV Sterilizer
No

Control System
PLC Controlled

Filter Bag No.
Up to 80 per cycle

Filter Area
Customizable

Voltage
380V / 50Hz, 3 Phase

Motor
Servo Motor Drive

Dimension (L*W*H)
Approx. 6800mm x 1500mm x 1800mm

Feature
Continuous Automatic Welding, High Precision, Error Alarm System

Color
Industrial Grey

About Round Filter Cage Welding Machine line D5I-80-2

Round Filter Cage Welding Machine line D5I-80-2

Linking Part Welder for Split Cages
This machine is used to weld the linking part for split cages, with different molds, it can weld either the open ring or the rotary joint.
The locking molds ensure the straightness of the whole cage.
First weld the 4 or 5 points on the right side, then move the cage to the left to weld the rest points

Seamless Integration for Filter Cage Production

Engineered for dust filter cage manufacturing, the D5I-80-2 model ensures a fully automatic, streamlined process with continuous welding and precision. Its innovative PLC control and servo motor system enable consistent outputup to 80 filter cages per hourwhile keeping safety and noise levels in check. Flexibility in cage size, reliable fault detection, and robust build quality support diverse industrial applications.

High-Efficiency, Low-Input Operation

This welding line requires just one operator, thanks to its automation and error alarm systems. Using air cooling and an input air pressure of 0.60.8 MPa, it keeps energy consumption optimal at 18 kW. Designed for heavy-duty use, it operates quietly at 75 dB. Its high capacity and minimal maintenance further enhance productivity for manufacturers and exporters.

FAQs of Round Filter Cage Welding Machine line D5I-80-2:

Q: How does the D5I-80-2 Round Filter Cage Welding Machine operate?

A: The machine utilizes resistance spot welding with PLC-controlled automation. An operator loads the materials, and the system performs continuous, precise welding of the cage wires and rings. Built-in safety features, such as emergency stop and interlocks, ensure safe operation throughout the process.

Q: What filter cage sizes and materials can this machine handle?

A: It accommodates wire diameters of 3mm5mm, ring diameters from 100mm to 200mm, and cage lengths between 500mm and 2500mm. The frame is designed for mild steel, supporting robust industrial applications for dust filtration systems.

Q: When is the D5I-80-2 most beneficial to use in production?

A: This machine is ideal when large volumes of dust filter cages are required, as it can produce up to 80 cages per hour. Its automation reduces manual labor and increases efficiency, making it especially valuable for continuous, high-demand manufacturing operations.

Q: Where is the D5I-80-2 typically installed?

A: The machine is best suited for industrial environments such as filter cage manufacturing plants, dust collector assembly lines, and facilities looking for high precision and automated welding solutions. Its dimensions support floor placement in manufacturing workshops.

Q: What is the process for operating the D5I-80-2 welding line?

A: After initial setup and programming via the PLC interface, the operator feeds the required wire and rings. The machine then automatically aligns, welds, and fabricates the cages, utilizing air cooling and integrated error alarms for consistent results.

Q: How does this machine benefit operators and manufacturers?

A: Thanks to fully automated continuous welding, it minimizes the need for skilled labor, increases productivity, and reduces downtime with its error detection system. Its flexible customizable cage sizes also enable manufacturers to cater to various filtration requirements.

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