Top Collar Welder for Filter Cage

Get a Price/Quote

MOQ : 1 , , Piece

Top Collar Welder for Filter Cage Specification

Current Range
18 kA 23 kA

Phase
Three Phase

Diameter
Cage Diameter up to 350 mm

Frequency
50Hz / 60Hz

Application
Welding top collars onto filter cages

Power Consumption
Approx. 4.5 kVA

Equipment Type
Industrial Welding Machine

Welding
Spot Welding / Projection Welding

Output Voltage
12V 24V

Power Source
Electric

Type
Top Collar Welder

Condition
New

Motor Type
AC Motor

Material
Mild Steel / Stainless Steel

Power
3 kW

Voltage
380V / 415V

Dimensions
2200 mm x 950 mm x 1900 mm

Input Voltage
380V / 415V

Rated Current
16A

Rated Capacity
Up to 300 cages per shift

About Top Collar Welder for Filter Cage

Top Collar Welder for Filter Cage

Top Collar Welder

Model: DS-80/DS-50
Input voltage: 380V(2-phase) or specified by customer
Power Freq.: 50Hz
Power capacity: 80KVA/50KVA
Working load: 35KVA
Air Flow: 100L/min/80L/min
Air Pressure: 0.6-0.8MPa
Cooling Method: Water cooling
Water Flow: 3L/min
Insulation grade: F
Weight: 400/290KG
DS-80 is recommended when the power source voltage is relatively low and/or when welding galvanized wires

Features

Specifically designed cylinder ensures stable air pressure and welding speed.
One-piece machine body secures its rigidity.
Adopting KD-08B controller and reliable welding loop.
Top support locating flange and adjustable stand ensures the perpendicularity between the support and cage axis.
Top cap welder is also applicable for welding connecting rings for multi-section cages.

Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.

Round cage size: OD100-200mm

Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.

Sizes of steel wire: 2.8-6mm

Efficient and Consistent Welding Performance

The Top Collar Welder enables high-volume, uniform collar welding with spot or projection techniques. Its 18 kA to 23 kA current range ensures powerful welds, while the robust construction provides lasting reliability. Designed to accommodate cages up to 350 mm in diameter, this machine supports efficient production cycles crucial for large-scale filter cage manufacturing.

State-of-the-Art Industrial Design

Boasting a high-efficiency AC motor, sturdy mild steel or stainless steel build, and safety-driven features, this welder fits seamlessly into modern workshops. With overall dimensions of 2200 mm x 950 mm x 1900 mm, it sustains optimal performance with a power consumption of approximately 4.5 kVA, making it a practical addition for distributors and manufacturers alike.

Adaptability for Global Operations

This Top Collar Welder suits both domestic and international requirements, adapting to either 380V or 415V, and 50Hz or 60Hz frequencies. Widely exported and distributed from China, it meets the rigorous standards expected by importers, traders, and suppliers, ensuring dependable service across regions.

FAQs of Top Collar Welder for Filter Cage:

Q: How does the Top Collar Welder operate during the filter cage manufacturing process?

A: The Top Collar Welder utilizes spot or projection welding to securely attach top collars onto filter cages. Operators load the cages into position, set the welding parameters, and start the automated cycle, ensuring precise and repeatable welds for each collar.

Q: What specific materials can this welding machine process?

A: This machine is designed for use with both mild steel and stainless steel components, providing flexibility to meet various filter cage construction requirements.

Q: When is the Top Collar Welder most beneficial for filter cage manufacturers?

A: It is particularly advantageous during periods of high production demand, as it can weld up to 300 cages per shift, boosting throughput and efficiency for manufacturers and exporters.

Q: Where can this industrial welding machine be installed and operated?

A: With its standard dimensions and electric power requirements, the Top Collar Welder can be seamlessly integrated into fabrication workshops, assembly lines, or manufacturing plants operating on three-phase power supplies at either 380V or 415V.

Q: What is the recommended process for adjusting weld settings based on cage diameter or material?

A: Operators should select the appropriate current, voltage, and welding time from the machines control panel according to the cage material and size, ensuring uniform weld strength and collar placement.

Q: How does this welder benefit distributors and importers?

A: The machines compatibility with global electrical standards, durable build, and high output capacity make it an attractive option for distributors and importers seeking reliable industrial equipment for large-scale filter cage assembly.

Tell us about your requirement