Wire Ring Making Machine

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Wire Ring Making Machine Specification

Shape
Round ring output

Phase
Three Phase

Torque
High-torque geared motor drive

Diameter
Wire diameter 2 mm to 8 mm; ring diameter 30 mm to 400 mm

Product Type
Wire Ring Making Machine

General Use
Producing metal wire rings for various industrial and commercial applications

Material
Mild Steel, Tool Steel

Type
Fully automatic wire bending and ring forming machine

Capacity
60-120 rings per minute

Weight (kg)
Approximately 450 kg

Computerized
No

Automatic
Yes

Touch Screen
No

Control System
PLC (Programmable Logic Controller)

Surface Treatment
Powder coated / Painted finish

QC System
In-process visual QC and sample ring testing

Tolerance
0.1 mm

Drawing
Available

Voltage
415V AC, 50 Hz

Dimension (L*W*H)
1600 mm x 700 mm x 1200 mm

Feature
Heavy-duty, robust structure, high speed, easy operation, low maintenance

Color
Blue & White (custom color on request)

About Wire Ring Making Machine

Our company is instrumental in offering a wide variety of Wire Ring Making Machine for our clients across the nation. The provided machine is widely appreciated due to its perfect finish and used for making wire rings. This machine is engineered at our well-equipped manufacturing unit using pristine quality components and with the help of latest methodology. Available in different technical specifications, this Wire Ring Making Machine can be purchased from us at an affordable price range.

Features:

Hassle-free operations
Strong constructions
Less maintenance
Low power consumptions

Specifications

Model: RM-6-310
Ring diameter: 70-350mm
Wire thickness: 2.8-5mm
Ring diameter tolerance: 0.16mm
Cooling method: natural cooling
Air flow needed: 250L/min
Weight: About 300KG
Output: about 2200pcs/hour(for ring diameter 150mm)

Features :

High precision: Well-informed "S" shape speed curve, the motor & encoder, which produce a closed-loop wire feeding control system.
Secure a length tolerance that is below 0.16mm, finally figure out the ring precision issues that can be grounded in the hydraulic ring making as well as traditional mechanical machines.

High-Performance Ring Forming

This machine delivers rapid and precise wire ring production, catering to various industrial requirements. Its servo-driven wire feeding system and high-torque geared motor enable consistent accuracy, while the heavy-duty construction ensures stability for long-term use. Designed for single-operator operation, it is suitable for both mass-volume and specialized ring manufacturing.

Operator-Friendly and Safe

Built for convenience, the machines user interface requires no touch screen and minimal human intervention, making it easy to control via programmable logic controller (PLC). Multiple safety features, including an emergency stop switch and overload relay, are integrated to guarantee secure operation. Both manual and automatic lubrication options simplify maintenance, further enhancing user safety and comfort.

Versatile and Reliable Applications

Supporting wire materials such as mild steel and tool steel, the machine produces round rings for many applications, from industrial fittings to commercial products. Its powder-coated or painted exterior ensures durability and resistance to harsh manufacturing environments. Available in blue and white (custom colors upon request), it meets diverse operational and aesthetic needs.

FAQs of Wire Ring Making Machine:

Q: How does the Wire Ring Making Machine achieve high production accuracy?

A: The machine uses a digital counter and PLC-based control system to monitor and adjust operations in real time, maintaining a tolerance of 0.1 mm for every ring produced. This setup ensures consistently precise wire feeding and bending.

Q: What types of wires and ring diameters can this machine handle?

A: It accommodates wire diameters from 2 mm to 8 mm, forming round rings with diameters between 30 mm and 400 mm. Both mild steel and tool steel wires are compatible with this equipment.

Q: When should I use manual versus automatic lubrication?

A: Automatic lubrication is ideal for continuous, high-volume runs, minimizing downtime and wear. Manual lubrication can be used during setup, adjustments, or for smaller batches, allowing for operator oversight and machine care.

Q: Where is this Wire Ring Making Machine typically used?

A: It is employed in various industrial and commercial manufacturing settings, such as factories producing metal components, hardware, and fittings, where high-speed and precise ring formation is essential.

Q: What is the process for operating the machine?

A: After loading the wire and setting parameters through the PLC, the operator can initiate automatic production. The servo-driven feeding system guides the wire, forming rings accurately while the in-process visual QC checks quality. Safety features ensure safe operation throughout the process.

Q: What are the benefits of using this machine for ring production?

A: It offers high productivity, consistent output quality, minimal operator intervention, and low maintenance requirements. The air-cooled system and heavy-duty design contribute to its long-lasting performance, while safety mechanisms protect both the machine and operator.

Q: Does the machine require a specific power supply or setup?

A: Yes, the machine operates on a three-phase 415V AC, 50 Hz power supply and has dimensions of 1600 mm x 700 mm x 1200 mm, weighing approximately 450 kg. Proper installation space and electrical setup are necessary before use.

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