Filter Bag Cage Welding Machine

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Filter Bag Cage Welding Machine Specification

Frequency
50 Hz

Power Source
Electric

Equipment Type
Welding Machine

Output Voltage
24 V

Diameter
100 mm to 250 mm

Automation Grade
Automatic

Phase
Three Phase

Power Consumption
7.5 kW

Application
Filter Bag Cage Manufacturing

Welding
Resistance Spot Welding

Type
Automatic Filter Bag Cage Welding Machine

Condition
New

Motor Type
AC Motor

Material
Mild Steel

Power
7.5 kW

Voltage
380 V

Dimensions
2500 mm x 1200 mm x 1800 mm

Input Voltage
380 V AC

Rated Current
32 A

About Filter Bag Cage Welding Machine

Filter bag cage welding machine

Model: DLN-24-5
Wire Qty: 8/10/12/16/20/24 (14,18,22 optional)
Ring Space: No restriction
Cage Outer Diameter: 100-200mm

Ring space is programmable and bag cage is pulled by step motor; ring space precision is 0.1mm; pulling speed is 0.4m/s

Input Voltage: 380V(2-phase) or specified by customer
Power Frequency: 50/60Hz
Power Capacity: 80KVA
Instant Power in Sync Mode: 36KVA
Instant power in async(time-sharing) mode: 18KVA
Transformers: 2sets
Air Pressure: 0.6-0.8MPa
Air Flow: 300L/min
Cooling method: Natural Cooling
Weight: About 1000KG

Features

Rails (standard 7500mm, up to 9000mm) and material shelf equipped and connected to the welding unit. The front end of the rail is adjustment-free. Good linearity can be achieved for wire cages
Equipped with auto feeding unit, no restrictions on ring space
Four air tanks, short air route inside the machine ensures quick response of the cylinder
25mm front plate resulted from one-time machining, firmly secure that the welding cylinders are on the same plane and perpendicular to the axes, thus the linearity of the cage can be ensured
Stroke-adjustable cylinders increase welding speed, pre-pressing only takes 0.08s
Controlled by micro-computing unit
Time-sharing power-on transformer reduces the burden on local electricity grid
New Features
Weld galvanized(GI) wire direcly without damaging zinc plating
25 cages/hr for 24-wire, 6m cage
Bad weld detection, auto re-weld
Linear Bearing Rail
New carriage rail

Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.

Round cage size: OD100-200mm

Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.

Sizes of steel wire: 2.8-6mm

Advanced PLC Control and Automation

This machine integrates a sophisticated PLC control system and touch screen operation, enabling easy parameter adjustments and streamlined workflow management. Automation grade reduces manual involvement, improving precision and output consistency.

High Efficiency and Adaptability

With an adjustable welding speed and a power output of 7.5 kW, this welder suits a variety of filter bag cage sizes (100 mm to 250 mm diameter). The automatic mode maximizes throughput while maintaining stable quality, making it effective for both small and large-scale production.

Robust Safety and Low Noise Operation

Safety is embedded with emergency stop and overload protection features, safeguarding both users and equipment. The machine maintains a low operational noise level (<75 dB), contributing to a more comfortable working environment.

FAQs of Filter Bag Cage Welding Machine:

Q: How does the adjustable welding speed benefit filter bag cage production?

A: The adjustable welding speed allows operators to optimize settings for different cage sizes and material requirements, which leads to precise results, reduced weld defects, and enhanced overall productivity during filter bag cage fabrication.

Q: What type of control system manages the welding machines operations?

A: A highly reliable PLC control system, paired with an intuitive touch screen interface, manages all operational parameters, ensuring user-friendly processes, programmable settings, and improved production oversight.

Q: When is water cooling for electrodes necessary in this machine?

A: Water cooling for the electrodes is essential during prolonged or high-demand welding sessions, as it maintains optimal electrode temperature, prevents overheating, and prolongs component lifespan, thereby ensuring continuous, high-quality welds.

Q: Where is this automatic welding machine typically installed and used?

A: This welding machine is primarily installed in filter bag cage manufacturing facilities, especially those producing high volumes or requiring consistent, high-precision welding for cage diameters ranging from 100 mm to 250 mm.

Q: What safety features are integrated into the equipment?

A: Key safety features include an emergency stop function for immediate shutdown and overload protection, which collectively protect operators from potential hazards and safeguard the machines electrical components.

Q: How does the resistance spot welding process function on this machine?

A: The resistance spot welding process uses electric current and pressure at specific points to fuse mild steel rods. The process is precisely controlled via automation, producing strong, durable joints without excessive heat affecting the rest of the structure.

Q: What are the key benefits of using this automatic filter bag cage welding machine?

A: Main benefits include high production efficiency, consistent weld quality, reduced manual labor, reliable safety mechanisms, ease of operation, minimized maintenance, and lower noise emissionsall contributing to optimized operational performance.

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