Round Filter Cage Welding Machine

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Round Filter Cage Welding Machine Specification

Equipment Type
Industrial Welding Machinery

Application
Filter Cage Manufacturing

Phase
Three Phase

Diameter
100 mm to 200 mm

Power Consumption
10 kW per cycle

Power Source
Electric

Frequency
50 Hz

Welding
Spot Welding

Type
Round Filter Cage Welding Machine

Condition
New

Motor Type
AC Motor

Material
Mild Steel

Power
10 kW

Voltage
415 V

Dimensions
2500 mm x 800 mm x 1500 mm

Input Voltage
3 Phase, 415 V

Rated Current
25 A

Rated Capacity
300 Cages/Shift

About Round Filter Cage Welding Machine

Argon Arc Welder-TIG Welder For Stainless Steel Rings

Model: ARW
Input Voltage: 380V(3-phase) or specified by customer
Control Unit: KD-D08A
Welding Power: 12KVA
Max welding current: 300A
Wire Thickness: 2.5-6mm
Cooling Method: natural cooling
Argon Flow: 5L/min
Air Pressure: 0.5-0.8 MPa
Air Flow: 150L/min

Features

This machine is an argon arc welding machine(TIG welder), good for welding stainless steel wires.
Firm welding joints, good surface finish.

Work as an argon arc welding machine (TIG welder), which is all good for the welding of stainless steel wires.
Provided with firm welding joints as well as good surface finish.
Wire decoiler of 200kgs
Machine-controlled wire decoiler for 200kgs wire coil
Wire holder for 100kgs wire coil
Wire holder 100kgs

Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.

Round cage size: OD100-200mm

Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.

Sizes of steel wire: 2.8-6mm

Precision Engineering for Quality Production

Our Round Filter Cage Welding Machine combines advanced spot welding technology with robust construction, ensuring accurate and repeatable results. Its intelligent control system streamlines operations, compatible with various industrial environments and requirements. Users benefit from its consistent build quality and ease of adjustment for different cage diameters.

High Output Capacity for Industrial Demands

With the ability to produce up to 300 cages per shift, this machine meets the production needs of busy manufacturing facilities. Its three-phase power configuration, 10 kW per cycle power consumption, and automated operation contribute to minimal downtime and high throughput, ideal for large-scale filter manufacturing applications.

FAQs of Round Filter Cage Welding Machine:

Q: How does the Round Filter Cage Welding Machine operate during the manufacturing process?

A: The machine utilizes spot welding technology, powered by a 10 kW AC motor and three-phase, 415 V input, to assemble round filter cages with precise welds. Operators load the mild steel components, and the automation manages alignment and welding, resulting in consistent, high-quality cages.

Q: What materials and diameter sizes can this welding machine handle?

A: This welding machine is designed to use mild steel and can accommodate filter cages with diameters ranging from 100 mm to 200 mm, offering versatility for various filter applications.

Q: When should I use this machine for maximum efficiency?

A: Maximum efficiency is achieved when the machine is operated continuously for full production shifts, utilizing its rated capacity of 300 cages per shift. Optimal usage is in industrial filter cage manufacturing environments where high output and reliability are essential.

Q: Where can this machine be installed and put to practical use?

A: It is suitable for installation in factories, production plants, or workshops specializing in filter cage manufacturing. Its standard industrial dimensions and power requirements make it compatible with most industrial electrical setups.

Q: What is the process involved in assembling cages using this machine?

A: The process involves loading longitudinal and ring wires into the machine, adjusting for the required diameter, and then activating the automatic spot welding cycle. The machine welds each contact point securely, ensuring structural integrity.

Q: How does the machine benefit manufacturing operations?

A: The Round Filter Cage Welding Machine streamlines production by automating welding tasks, reducing manual labor, and increasing throughput. Its reliable operation also minimizes errors and material waste, leading to cost savings and improved product quality.

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