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Filter Bag Cage Welder

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Filter Bag Cage Welder Specification

Power Source
Electric

Power Consumption
Approx. 7.5 kW

Equipment Type
Filter Bag Cage Welder

Application
Industrial Filter Bag Cage Fabrication

Phase
Three Phase

Output Voltage
Adjustable

Automation Grade
Fully Automatic

Current Range
10-25 kA

Diameter
120 mm to 300 mm

Welding
Resistance Spot Welding

Frequency
50 Hz

Type
Automatic Filter Bag Cage Welding Machine

Condition
New

Motor Type
Servo Motor

Material
Mild Steel Construction

Power
7.5 kW

Voltage
380 V

Dimensions
2800 x 1200 x 1600 mm

Input Voltage
380 V AC

Rated Current
32 A

Rated Capacity
Up to 18 wires

Operation Mode
Continuous/Automatic

Net Weight
1350 kg

Wire Spacing Range
40 mm - 120 mm

Cooling System
Water Cooling

Control System
PLC based touchscreen control

Production Capacity
5-7 cages per minute

Max Welding Length
2500 mm

Compressed Air Pressure
0.6-0.8 MPa

Safety Features
Overload protection, emergency stop

Welding Electrode Material
Copper Alloy

Wire Diameter Range
2 mm - 6 mm

About Filter Bag Cage Welder

Filter Bag Cage Welder

Monitoring the growing demand of the market, we are indulged in providing an exceptional quality of Filter Bag Cage Welder to our reputed clients. The provided machine is used for welding different parts of machines and is widely demanded by clients. Manufactured under the proper guidance of our experienced professionals using advanced technology and superior quality components, this machine is tested rigorously before dispatching at clients' end. Apart from this, the offered Filter Bag Cage Welder can be purchased form us in standard as well as customized options.

Features:

Excellent performance
Prefect finish
Hassle-free performance
Longer service life

Specifications:

5th generation Filter cage body welding machine, provided with the model: DLN-24-5
Cage wire quantity: 8/10/12/14/16/18/20/22/24
Ring space: Capable to set at all value
Cage outer diameter: 100-200mm
Rail length: standardized 7m, up to 10m can be custom-made

Features :

Efficient high welding speed, e.g. for a 12-wire cage, one ring yields only 0.18s.
Automated cage pulling, ring area can be fixed in the program via making the use of user-friendly interface.
The cage pulling equipage is outfitted with bearings, function on the rail along with linear guides, highly smooth & precise
Function of bad weld detection and auto re-welding

Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.

Round cage size: OD100-200mm

Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.

Sizes of steel wire: 2.8-6mm

Advanced Welding Technology

This Filter Bag Cage Welder leverages resistance spot welding with adjustable current (10-25 kA) for consistent weld integrity. The electrode, crafted from copper alloy, maximizes conductivity and longevity while the servo motor ensures precise positioning. Its PLC-based touchscreen system simplifies control, enhancing productivity and reducing operator error.

Superior Build and Safety

Constructed from durable mild steel, the welder supports a wide range of filter bag cage sizes. It includes essential safety features such as overload protection and an emergency stop, ensuring secure operation in industrial environments. Water cooling enables continuous use without overheating, preserving both equipment and work quality.

FAQs of Filter Bag Cage Welder:

Q: How does the PLC-based touchscreen control improve the welding process?

A: The PLC-based touchscreen interface enables operators to set parameters, monitor production, and make adjustments in real time. This results in streamlined operation, greater accuracy in welding, and easy management of different cage specifications without manual intervention.

Q: What is the ideal application for this Filter Bag Cage Welder?

A: This machine is designed primarily for industrial filter bag cage fabrication, delivering automated, high-speed production for bag houses and dust filtration industries. Its adjustable settings cater to various wire arrangements and cage diameters, making it suitable for a variety of applications.

Q: When should I use the water cooling system during operation?

A: The built-in water cooling system should be engaged during all production runs to effectively dissipate heat from the welding electrodes and mechanism. This safeguards the welder from overheating, maintaining optimal performance and protecting components.

Q: Where can this machine be installed and operated?

A: The Filter Bag Cage Welder is best suited for industrial environments with access to 380 V three-phase power and compressed air at 0.60.8 MPa. It is suitable for use by manufacturers, exporters, and suppliers involved in filter bag cage fabrication.

Q: What process does this equipment use to weld filter bag cages?

A: It utilizes automated resistance spot welding, where controlled electric current passes through copper alloy electrodes to fuse metal wires at designated points. The servo motor ensures accurate wire feeding and alignment according to adjustable cage specifications.

Q: How does the automatic and continuous operation mode benefit users?

A: Automatic and continuous operation enables uninterrupted production, increases throughput (57 cages per minute), and minimizes manual intervention. This optimizes efficiency, reduces labor costs, and ensures consistent quality across all manufactured cages.

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