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Steel Wire Cage Welding Machine

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Steel Wire Cage Welding Machine Specification

Phase
Three Phase

Automation Grade
Fully Automatic

Output Voltage
DC 24V

Power Source
Electric

Frequency
50Hz

Equipment Type
Cage Welding Machinery

Power Consumption
7.5kW/hr

Diameter
Up to 1500mm

Welding
Automatic Spot Welding

Application
Wire Cage Production for Concrete Pipes and Piles

Type
Steel Wire Cage Welding Machine

Condition
New

Motor Type
AC Motor

Material
Stainless Steel

Power
7.5 kW

Voltage
380V

Dimensions
4000mm x 1500mm x 1800mm

Input Voltage
380V/415V

Rated Current
20A

Rated Capacity
Max 1500mm diameter cages

About Steel Wire Cage Welding Machine

Steel Wire Cage Welding Machine

With the help of a dedicated workforce, we are able to manufacture, supply and export Steel Wire Cage Welding Machine. Made of high quality raw materials and components that are supposed to be the best in the market, these products do not falter at the time of operation. These products are widely used in steel plants and industries for making steel wire cages. Sturdiness, less maintenance, resistance against corrosion, high performance and longer functional life are some of the main features of these products. Steel Wire Cage Welding Machine is packed in special packaging material so as to ensure its safe and secure transit.

Specifications:

Model: DLN-16-5

Wire Qty: 8/10/12/16

Ring Space: No restriction

Cage Outer Diameter: 100-200mm

Ring space is programmable and bag cage is pulled by step motor; ring space precision is 0.1mm; pulling speed is 0.4m/s.

Input Voltage: 380V(2-phase) or specified by customer

Power Frequency: 50/60Hz

Power Capacity: 80KVA

Instant Power in Sync Mode: 36KVA

Instant power in async(time-sharing) mode: 18KVA

Transformers: 2sets

Air pressure: 0.6-0.8MPa

Air flow: 300L/min

Cooling method: natural cooling

Weight: about 1000KG

Features

Rails (standard 7500mm, up to 90000mm) and material shelf equipped and connected to the welding unit. The front end of the rail is adjustment-free. Good linearity can be achieved for wire cages

Equipped with auto feeding unit, no restrictions on ring space

Four air tanks, short air route inside the machine ensures quick response of the cylinder

25mm front plate resulted from one-time machining, firmly secure that the welding cylinders are on the same plane and perpendicular to the axes, thus the linearity of the cage can be ensured

Stroke-adjustable cylinders increase welding speed, pre-pressing only takes 0.08s

Controlled by micro-computing unit

Time-sharing power-on transformer reduces the burden on local electricity grid

Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.

Round cage size: OD100-200mm

Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.

Sizes of steel wire: 2.8-6mm

Reliable Automated Cage Welding Technology

Harness the efficiency of a fully automatic cage welding solution for concrete pipe and pile production. This equipment streamlines the manufacturing process, providing consistent results with minimal supervision. Built from durable stainless steel and incorporating advanced AC motor technology, it handles large diameter cages up to 1500mm, promoting rapid, accurate, and repeatable welds for sustained productivity.

Enhanced Productivity and Versatility

With quick changeover features and compatibility with 380V/415V inputs, the machine caters to diverse operational requirements. The automatic spot welding mechanism boosts output and reduces labor, while its electric power source and precise controls ensure reliability. Ideal for distributors, manufacturers, and exporters, the machine supports a broad range of cage sizes for various construction projects.

FAQs of Steel Wire Cage Welding Machine:

Q: How does the Steel Wire Cage Welding Machine operate?

A: The machine performs fully automatic spot welding, assembling steel wire cages by precisely welding intersecting wires into cylindrical frames. Operators simply feed the required wire, program settings, and the machine handles the welding process automatically.

Q: What materials and cage sizes can this machine handle?

A: This equipment is built from stainless steel and is specifically designed for use with stainless steel or mild steel wires. It can manufacture cages with a diameter of up to 1500mm, making it suitable for large concrete pipe and pile constructions.

Q: When and where is this machine typically used?

A: The Steel Wire Cage Welding Machine is most commonly used in factories producing concrete pipes or piles. Its robust features make it ideal for manufacturers, suppliers, and construction-related enterprises in industrial environments.

Q: What is the main process involved in using the cage welding machinery?

A: The process involves loading steel wires into the machine, inputting relevant parameters such as cage diameter and length, and initiating the automatic cycle. The machine welds the intersections, forming a strong cylindrical cage suitable for reinforced concrete applications.

Q: How does automation benefit wire cage production?

A: Automation ensures consistent welding quality, reduces manual labor, and speeds up the production cycle. It minimizes human error, boosting output and ensuring safety, making it highly advantageous for high-volume manufacturing operations.

Q: What are the power and voltage requirements for this machine?

A: This cage welding equipment operates on a three-phase AC power supply, supporting 380V or 415V at 50Hz frequency. It consumes around 7.5kW/hr and is rated for a maximum current of 20A, ensuring efficient and reliable operation.

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