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Top Collar Positioning Welder

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Top Collar Positioning Welder Specification

Output Voltage
24 V

Phase
Single Phase

Diameter
Up to 30 mm

Current Range
100 800 A

Automation Grade
Automatic

Power Consumption
1.5 kW

Frequency
50 Hz

Power Source
Electric

Equipment Type
Welding Machine

Welding
Spot Welding

Application
Collar Attaching in Garment Manufacturing

Type
Top Collar Positioning Welder

Condition
New

Motor Type
Servo

Material
Mild Steel

Power
1.5 kW

Voltage
220 V

Dimensions
1300 x 700 x 1600 mm

Input Voltage
220 V AC

Rated Current
10 A

Rated Capacity
150 pcs/hr

About Top Collar Positioning Welder

Top Collar Positioning Welder

Encouraged by the immense support from our team, we are able to manufacture, supply and export Top Collar Positioning Welder. These products are used for welding connecting rings for multi-section cages. We have employed a team of skilled and trained quality analyzers, which is involved in the testing of these machines so as to ensure their flawless functioning and effective operation. Equipped with specifically designed cylinder, these products ensures stable air pressure and welding speed. Top Collar Positioning Welder is delivered to the clients in a timely manner owing to our wide distribution network.

Specifications:

Model: D4S-80-1/D4S-80-2(top cap welder integrated)

Input voltage: 380V(2-phase) or specified by customer

Power freq.: 50/60Hz

Power capacity: 80KVA

Instant power during welding: 35KVA

Cooling: Natural cooling

Air flow: 100L/min

Air pressure: 0.6-0.8MPa

Insulation grade: F

Weight: 600KG

Features

Ensure perpendicularity between top cap and the axis of the cage, based on top cap assembly base plane, top cap will be locked and four points will be welded, then turn cage and weld the rest joints

D4S-80-1: First use D4S-80-1 to weld 4 locating joints, then use DS series to weld the rest joints one by one

D4S-80-2: Top cap welder is integrated, high-end, can fully replace DS-80/50

Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.

Round cage size: OD100-200mm

Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.

Sizes of steel wire: 2.8-6mm

Rapid and Consistent Collar Welding

Engineered for speed, the Top Collar Positioning Welder boasts a 2.5-second cycle time, allowing garment manufacturers to meet high-volume collar-attaching demands efficiently. The PLC control system ensures process consistency and minimises operator intervention, resulting in uniform welds on every cycle. Its automation allows for streamlined integration into modern garment production lines.

Safety and User-Friendly Operation

Safety has been prioritised with features such as overload protection and an emergency stop mechanism. The digital panel offers real-time feedback and precise control, while the machines air-cooled operation maintains optimal temperature. Operators benefit from a user-friendly interface and accessible controls.

Durable Construction and Low Maintenance

Manufactured from robust mild steel with a powder-coated finish, this welder is designed for industrial environments. The servo motor ensures precise positioning and minimal wear, while the air-cooling system keeps maintenance requirements low. Its floor-mounted structure is stable, suitable for busy production floors.

FAQs of Top Collar Positioning Welder:

Q: How does the Top Collar Positioning Welder process collars in garment manufacturing?

A: This machine utilises spot welding to securely attach collars to garments. The operator positions the fabric, and the welder, guided by a PLC system, delivers precise welds in just 2.5 seconds per cycle. Automation ensures accuracy and repeatability across each collar attachment.

Q: What are the main benefits of using this welder in a garment factory?

A: The Top Collar Positioning Welder delivers high efficiency, producing up to 150 pieces per hour. Key benefits include consistent weld quality, reduced manual labor, increased throughput, reliable safety features, and minimal operating noise, making it suitable for modern manufacturing environments.

Q: When should I use the emergency stop functionality?

A: The emergency stop should be activated immediately in any unsafe situation, equipment malfunction, or if an unexpected hazard arises. This feature halts all machine operations to protect operators and prevent damage to garments or the equipment.

Q: Where is the ideal installation location for this welding machine?

A: This floor-mounted machine is best installed in garment manufacturing facilities with stable flooring and adequate ventilation. Ensure the location provides access to single-phase 220 V power supply and allows easy movement of materials around the welder.

Q: What materials and collar sizes can the welder accommodate?

A: The Top Collar Positioning Welder is constructed from mild steel and is engineered to attach collars with diameters up to 30 mm, making it versatile for various garment styles and materials.

Q: How does the digital panel enhance the usage experience?

A: The integrated digital panel provides real-time operational data, enabling accurate control over welding parameters. This helps users make quick adjustments for different production requirements, ensuring optimal results and efficient troubleshooting.

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