About Snap band
ZGTEK-snap band
A basic Filter cage welding line consists of:
- 16 or 24-vertical wires cage body welding machine DLN-24/DLN-16,
- Wire straightening machine TZ2.8-5
- Ring making machine R-6-300/ RM-6-310
- MS ring butt welding machine UR-40
- SS ring Argon Arc (TIG) welder ARW
- Top collar welder DS-80/D4S-80-2
- Bottom cap welder DX-80
- Venturi tube welder DW-80.
Salient Features:
- Weld galvanized(GI) wire directly without damaging zinc plating
- Bad weld detection, auto re-weld
- Linear bearing carriage rail
- CNC control
- Ring space is programmable and cage is pulled by step motor automatically
- Ring space precision is 0.1mm, pulling speed is 0.4m/s
- Auto ring forming and welding integrated machine R-6-300
ZGTEK cage welding machine can make:
Types of cage: Round cage, Oval (flat) cage, Star cage, Spider cage, Conical cage, Split cage, etc.
- Cage size: dia.100-200mm
- Steel wire of Cage: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, etc.
- Steel wire thickness: 2.5-5mm
Requirements of one cage welding line
- Workshop: 10m*20m
- Power capacity: 45-50KVA
- Workers: 5 people for a running line.
Output
- For example: Filter cage: 24 vertical wires * 6000mm Length, Ring distance: 50-200mm.
- Daily output: 250pcs (10hours/day)
- Annual output: 70000pcs (280days).
Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.
Round cage size: OD100-200mm
Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.
Sizes of steel wire: 2.8-6mm
Versatile and Durable ConstructionOur Snap Bands are built from high-quality stainless steel, offering options for galvanized or plain finishes. The material and construction resist corrosion, ensuring long-term performance under demanding conditions, from extreme cold to high heat. The safe, de-burred edges enhance safety and handling, making them ideal for daily industrial use in air duct sealing applications.
Effortless Installation, Customizable SolutionsThe innovative, tool-free snap-on feature of these bands allows for quick installation, reducing labor time and effort. With customizable thickness and diameter, clients can specify dimensions that precisely fit their ductwork. Various packaging options and welding availability ensure these bands adapt to diverse project needs while upholding international HVAC standards.
FAQs of Snap band:
Q: How does the snap-on installation process work for these snap bands?
A: The snap bands utilize a tool-free, snap-on mechanism, allowing installers to secure the band around a duct by simply applying moderate pressure. The de-burred, safe edges make handling straightforward and minimize any risk of injury during installation.
Q: What applications are these snap bands most suitable for?
A: These snap bands are primarily used for sealing air ducts in HVAC systems and servicing dust collectors. They are engineered to suit both commercial and industrial environments, providing a secure and lasting seal in various atmospheric and temperature conditions.
Q: When should I consider customizing the bands thickness and diameter?
A: Customization is advantageous when standard sizes do not suit your specific ductwork requirements. By selecting the appropriate thickness and diameter between 0.4 mm and 1 mm, you can enhance the fit and sealing performance, particularly for unique or complex installations.
Q: Where can I use these bands within my facility or project?
A: You can install these snap bands wherever air tight duct connections or reliable seals are criticaltypically within ventilation shafts, dust collection points, or main HVAC lines. They are suitable for both new installations and maintenance tasks.
Q: What benefits do de-burred, safe edges provide during usage?
A: Safe, de-burred edges significantly reduce the risk of cuts or injuries, making installation safer for technicians. This attention to detail ensures smoother handling and aligns with rigorous safety protocols, especially for frequent use in maintenance operations.
Q: How does the products compliance with international HVAC standards benefit my project?
A: Meeting international HVAC standards ensures the snap bands are reliable, compatible, and trusted for professional HVAC projects worldwide. Compliance enhances performance, safety, and regulatory acceptance for both contractors and end-users.