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Oval Filter Cage Welding Machine

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Oval Filter Cage Welding Machine Specification

Phase
Three Phase

Application
Filter Bag Cage Welding

Equipment Type
Filter Cage Welding Machine

Power Consumption
10 kW/h

Power Source
Electric

Output Voltage
15 32 V

Diameter
Customizable from 100 mm to 300 mm

Frequency
50 Hz

Welding
Spot Welding

Type
Oval Filter Cage Welding Machine

Condition
New

Motor Type
AC Motor

Material
Mild Steel

Power
10 kW

Voltage
380 V

Dimensions
3200 mm x 900 mm x 1800 mm

Input Voltage
380 V

Rated Current
25 A

Rated Capacity
Up to 20 cages/hour

About Oval Filter Cage Welding Machine

Oval Filter Cage Welding Machine

We have the required industry knowledge and technology to manufacture, supply and export Oval Filter Cage Welding Machine. These products are used in different industries for welding purposes. Owing to their high strength, low maintenance, better workability and effective operation, these products have a high demand in the international market. Oval Filter Cage Welding Machine is packed in special packaging material so as to ensure its safe and secure transit.

Specifications:

Model: DLN-10B/DLN-12B/DLN-16B

Wire Qty: 10/12/16

Ring Space: No restriction

Cage OD: standard size 64mm*148mm, rail length 9m, other sizes optional

Control Unit: KD-DL08D

Ring space is programmable and bag cage is pulled by mechanism formed by gear rack and step motor, no accumulated locating tolerance, ring space precision is 0.1mm, pulling speed is 0.4m/s, especially applicable to the bag cage with different ring spaces

Specification

Input Voltage: 380V(2 phase) or specified by customer

Power Frequency: 50/60Hz

Cooling Method: natural cooling

Air Pressure: 0.6-0.8 MPa

Insulation Grade: F

Power Capacity: 80 KVA

Instant power in sync mode: 36 KVA

Instant power in ASYNC (time-sharing) Mode: 18 KVA

Air Flow: 300 L/min

Weight: About 1300KG

Features

Rails (up to 9000mm) and carriage equipped and connected to the welding unit. The front end of the rail is adjustment-free. Good linearity can be achieved for wire cages

Equipped with auto feeding unit, no restrictions on ring space

Four air tanks, short air route inside the machine ensures quick response of the cylinder

25mm front plate resulted from one-time machining, firmly secure that the welding cylinders are on the same plane and perpendicular to the axes, thus the linearity of the cage can be ensured

Stroke-adjustable cylinders increase welding speed, pre-pressing only takes 0.08s

Controlled by micro-computing unit

Time-sharing power-on transformer reduces the burden on local electricity grid

Filter Cages - round, star, oval, flat, peanut, spider and other odd shapes, with different connections, all can be customized.

Round cage size: OD100-200mm

Material: Mild steel wire, Stainless steel wire, Galvanized carbon steel wire, Titanium steel wire, etc.

Sizes of steel wire: 2.8-6mm

Precision Welding for Filter Bags

The Oval Filter Cage Welding Machine specializes in spot welding mild steel cages for filter bags. Designed for both efficiency and accuracy, it allows for customizable diameters to meet diverse filtration needs in industrial environments. Its advanced welding process ensures durable joints and minimal distortion, providing long-lasting performance for filtration applications.

Efficient and High-Capacity Production

With the capacity to produce up to 20 filter cages per hour, this machine streamlines cage assembly for large-scale operations. Its robust AC motor and stable power design ensure continuous and reliable output. The three-phase, 380 V configuration supports industrial efficiency, reducing downtime and increasing productivity.

FAQs of Oval Filter Cage Welding Machine:

Q: How does the Oval Filter Cage Welding Machine operate?

A: The machine uses a spot welding process to assemble mild steel wires into oval-shaped filter cages. Operators set the desired diameter, load components, and initiate the automatic welding cycle powered by a 10 kW AC motor. It maintains consistent voltage and current for reliable joints.

Q: What are the key benefits of using this welding machine?

A: Key benefits include high throughput of up to 20 cages per hour, consistent weld quality, customizable cage diameters (100 mm to 300 mm), and energy-efficient operation. Its robust construction ensures minimal maintenance and longevity in demanding production settings.

Q: When is this machine suitable for use in manufacturing?

A: This machine is ideal for manufacturing operations requiring high-volume, precise assembly of filter cage frames, such as in dust collector manufacturing, industrial filtration, or baghouse cage production. It is best suited for continuous, large-scale operations.

Q: Where can the Oval Filter Cage Welding Machine be installed?

A: Due to its size (3200 mm x 900 mm x 1800 mm) and three-phase power requirements (380 V), the machine is typically installed in dedicated fabrication facilities, assembly lines, or industrial workshops with appropriate electrical infrastructure.

Q: What is the process for customizing cage diameters?

A: The machine can be adjusted to weld cages with diameters ranging from 100 mm to 300 mm. Operators configure the diameter setting before loading materials, allowing flexible production runs to match specific order requirements.

Q: How is power consumed during operation?

A: The Oval Filter Cage Welding Machine consumes 10 kW per hour during operation, powered by a 380 V, three-phase electric supply. This energy usage supports intensive spot welding and consistent production rates.

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