Automatic Filter Cage Welding Machine

About Automatic Filter Cage Welding Machine

Automatic Filter Cage Welding Machine

Specification

• Rings are pre-loaded into the machine so no need operators to insert rings one by one during welding.
• Model: DLN-24-5 Auto
• Cage wire quantity: 8/10/12/14/16/18/20/22/24
• Ring space: can be set at any value
• Cage outer diameter: 115-200mm
• Rail length: standard 7m, up to 10m can be customized
• Input voltage: 380V(2-phase) or customized
• Power frequency: 50/60Hz
• Designed max capacity of transformers: 80KVA
• Instant power in sync mode: 36KVA
• Instant power in async(time-sharing) mode: 18KVA
• Transformers: 2sets
• Air pressure: 0.6-0.8MPa
• Required ir flow: 300L/min
• Cooling method: natural cooling
• Weight: about 1500KGS

Features

• Very high welding speed, e.g. for a 12-wire cage, one ring takes only 0.18s
• Automatic cage pulling, ring space can be set in the program through the user-friendly interface.
• The cage pulling carriage is equipped with bearings, runs on the rail with linear guides, it's smooth and precise
• Function of bad weld detection and auto re-welding
• Material selection, different welding parameters for mild steel, galvanized steel and stainless steel
• Auto compensation gives enough space to insert the ring when the ring distance is short
• Ring space precision is 0.1mm; cage pulling speed is 0.4m/s
• Rails and material shelf equipped and connected to the machine. The front end of the rail is adjustment-free. Good linearity can be achieved for wire cages
• Four air tanks, short air route inside the machine ensures quick response of the cylinders
• 25mm thick front plate resulted from one-time machining, firmly secure that the welding cylinders are on the same plane and perpendicular to the axes, thus the linearity of the cage can be ensured
• Stroke-adjustable cylinders increase welding speed, pre-pressing only takes 0.08s
• Equipped with powerful micro-computing unit
• Sync/Time-sharing mode can put two transformers work at the same time or one after another, secure good welding quality even when the power supply is not very sufficient