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Automatic Filter Cage Welding Machine

Name: Automatic Filter Cage Welding Machine
Brand: ZHE GONG CNC WELDING MACHINE (ZGTEK) CO., LTD.
Price: 30000 USD
Availability: InStock

Price 30000 USD ($)/ Unit

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MOQ : 1 Unit

Automatic Filter Cage Welding Machine Specification

Product Type
Automatic Filter Cage Welding Machine

General Use
Filter cage manufacturing for dust collectors and filtration systems

Material
Mild Steel (MS) / Stainless Steel (SS)

Type
Fully Automatic

Capacity
300-400 cages/8 hours (depends on cage size)

Weight (kg)
Approx. 2200 kg

Computerized
Yes

Automatic
Yes

Control System
PLC Based

Filter Bag No.
6, 8, 10, 12, 16, 20, 24, or as customized

Voltage
380 V / 415 V, 3 Phase, 50-60Hz

Motor
3 HP 5 HP (customized as per requirement)

Dimension (L*W*H)
Approx. 4000 mm x 1200 mm x 1800 mm

Feature
High precision, low maintenance, user-friendly interface, energy efficient, consistent welding quality

Color
Blue/White (may vary by manufacturer)

Minimum Cage Length
500 mm

Application
Baghouse filter cage production, industrial dust collection systems

Production Speed
Up to 30 cages/hour (varies with design complexity)

Maximum Cage Diameter
300 mm

Welding Power
40-100 kVA (adjustable)

Wire Diameter Range
2 mm to 6 mm

Operator Requirement
Single operator for automatic operation

Welding Method
Spot/Projection Welding

Minimum Cage Diameter
100 mm

Air Pressure Requirement
0.5 0.8 MPa

Maximum Cage Length
2500 mm (customizable)

About Automatic Filter Cage Welding Machine

Automatic Filter Cage Welding Machine

Specification

Rings are pre-loaded into the machine so no need operators to insert rings one by one during welding.
Model: DLN-24-5 Auto
Cage wire quantity: 8/10/12/14/16/18/20/22/24
Ring space: can be set at any value
Cage outer diameter: 115-200mm
Rail length: standard 7m, up to 10m can be customized
Input voltage: 380V(2-phase) or customized
Power frequency: 50/60Hz
Designed max capacity of transformers: 80KVA
Instant power in sync mode: 36KVA
Instant power in async(time-sharing) mode: 18KVA
Transformers: 2sets
Air pressure: 0.6-0.8MPa
Required ir flow: 300L/min
Cooling method: natural cooling
Weight: about 1500KGS

Features

Very high welding speed, e.g. for a 12-wire cage, one ring takes only 0.18s
Automatic cage pulling, ring space can be set in the program through the user-friendly interface.
The cage pulling carriage is equipped with bearings, runs on the rail with linear guides, it's smooth and precise
Function of bad weld detection and auto re-welding
Material selection, different welding parameters for mild steel, galvanized steel and stainless steel
Auto compensation gives enough space to insert the ring when the ring distance is short
Ring space precision is 0.1mm; cage pulling speed is 0.4m/s
Rails and material shelf equipped and connected to the machine. The front end of the rail is adjustment-free. Good linearity can be achieved for wire cages
Four air tanks, short air route inside the machine ensures quick response of the cylinders
25mm thick front plate resulted from one-time machining, firmly secure that the welding cylinders are on the same plane and perpendicular to the axes, thus the linearity of the cage can be ensured
Stroke-adjustable cylinders increase welding speed, pre-pressing only takes 0.08s
Equipped with powerful micro-computing unit
Sync/Time-sharing mode can put two transformers work at the same time or one after another, secure good welding quality even when the power supply is not very sufficient

Advanced Automated Production

This machine automates the entire filter cage welding process, requiring only a single operator for efficient operation. With computerized PLC control, it delivers precise, repeatable results at high speeds, producing 300-400 cages per 8-hour shift. Its advanced design reduces labor needs and maximizes efficiency in filter cage manufacturing.

Versatility in Design and Material

Capable of processing wires from 2 mm to 6 mm and cage diameters from 100 mm to 300 mm, the machine adapts easily to various filter bag specifications. It works with both mild steel and stainless steel, offering flexibility in material choice for diverse industrial dust collection applications.

User-Friendly and Low Maintenance

Featuring a simple interface and robust construction, the machine is easy to operate and maintain. Its energy-efficient design and reliable components minimize downtime and maintenance needs, making it ideal for continuous, high-volume production environments.

FAQ's of Automatic Filter Cage Welding Machine:

Q: How does the automatic filter cage welding machine operate?

A: The machine operates automatically with PLC-based controls. Operators load the wires, configure the desired cage parameters, and the machine handles the welding and cage formation using spot or projection welding. Only a single operator is needed for setup and monitoring.

Q: What types of filter cages can the machine produce?

A: It can manufacture a wide variety of filter cages for baghouse and industrial dust collection systems. Supported configurations include cages with 6, 8, 10, 12, 16, 20, and 24 filter bags, and custom options are available for specific requirements.

Q: When is it beneficial to use this machine in a production facility?

A: This machine is advantageous when high-volume, consistent-quality filter cages are required. It is ideal for continuous, large-scale production, especially where precision, reduced labor, and minimal maintenance are priorities.

Q: Where is this machine typically used?

A: It is deployed in manufacturing plants specializing in filter cages for industrial dust collectors, primarily by distributors, manufacturers, exporters, and suppliers in applications requiring dust filtration systems-especially in regions such as Chile.

Q: What is the welding process used by the machine?

A: The machine utilizes spot and projection welding techniques to securely join wire intersections, ensuring strong, precise, and uniform welds throughout each filter cage's structure.

Q: What materials are compatible with this welding machine?

A: Both mild steel (MS) and stainless steel (SS) wires can be processed by the machine, providing versatility to match various industrial filtration applications.

Q: What are the primary benefits of using this fully automatic welding machine?

A: The key advantages include high production capacity, reduced labor costs (single-operator requirement), energy efficiency, consistent weld quality, adaptability to different cage and wire sizes, and a low-maintenance, user-friendly operation.

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