Round Filter Cage Welding Machine line DLN-24-5

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Round Filter Cage Welding Machine line DLN-24-5 Specification

Product Type
Round Filter Cage Welding Machine Line

General Use
Filter bag supporting cage production for dust collection systems

Material
Mild Steel

Type
Automatic Welding Machine

Capacity
Up to 24 filter cages per cycle

Weight (kg)
Approx. 1200 kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Control

Filter Bag No.
24

Voltage
380V / 415V / 50Hz / 3 Phase

Motor
5.5 kW

Dimension (L*W*H)
6200 mm x 2000 mm x 1700 mm

Feature
High precision, efficient, easy operation, stable performance

Color
Industrial Blue

About Round Filter Cage Welding Machine line DLN-24-5

Round Filter Cage Welding Machine line DLN-24-5

Filter cage body welding machine-the 5th generation
Model: DLN-24-5
Cage wire quantity: 8/10/12/14/16/18/20/22/24
Ring space: can be set at any value
Cage outer diameter: 100-200mm
Rail length: standard 7m, up to 10m can be customized

Features

Very high welding speed, e.g. for a 12-wire cage, one ring takes only 0.18s
Automatic cage pulling, ring space can be set in the program through the user-friendly interface.
The cage pulling carriage is equipped with bearings, runs on the rail with linear guides, it's smooth and precise
Function of bad weld detection and auto re-welding

High-Speed, Precision Cage Welding

With its remarkable welding speed of up to 200 cages per hour, the DLN-24-5 redefines productivity for filter cage manufacturers. Its servo motor-driven main mechanism and fully computerized controls deliver precise, consistent welds, reducing variable outcomes and ensuring stable production quality. Suitable for handling a broad range of wire and ring diameters, this machine supports diverse production requirements with minimal downtime and operator intervention.

Versatile Design for Industry Applications

Crafted with versatility in mind, the DLN-24-5 accommodates wire diameters from 2.5 to 5 mm and ring diameters from 100 to 200 mm, covering the majority of dust collector and baghouse industrial needs. The machines adjustable length setting from 1000 to 6000 mm supports custom filter cage sizes, making it ideal for manufacturers looking to cater to various client specifications.

User Safety and Operational Efficiency

Safety is prioritized with integrated emergency stop, safety interlock, and leakage protection features. Only one operator is required to manage the entire process, benefiting from the easy-to-use PLC control interface. The air-cooled system ensures optimal operation across a wide temperature range, while the robust, industrial build guarantees reliable performance in various manufacturing environments.

FAQs of Round Filter Cage Welding Machine line DLN-24-5:

Q: How does the DLN-24-5 welding machine simplify the filter cage production process?

A: The DLN-24-5 automates the welding process, precisely joining wires and rings to form filter cages. Its computerized PLC control system efficiently manages settings and sequences, minimizing manual intervention and operator errors. This streamlines production, reduces labor costs, and consistently produces high-quality cages.

Q: What materials and sizes can be used with this machine?

A: This machine is designed for mild steel wires, supporting diameters ranging from 2.5 mm to 5 mm, with compatible ring diameters between 100 mm and 200 mm. It produces cages from 1000 mm to 6000 mm in length, accommodating a wide variety of dust filter cage specifications.

Q: When is regular maintenance recommended for optimal performance?

A: Routine maintenance is advised every three months or after significant production cycles. Tasks should include checking the air-cooling system, inspecting safety features, and ensuring that the servo motor and welding components are clean and free of wear to uphold high precision and efficiency.

Q: Where is the DLN-24-5 typically used?

A: The machine is widely used in dust collector, baghouse, and filter manufacturing industries. Its primary function is to produce supporting cages for filter bags used in dust collection systems, with applications in facilities that require efficient air pollution control equipment.

Q: What are the main benefits of using the DLN-24-5 automatic welding machine?

A: Key advantages include high-speed production (up to 200 cages per hour), precise and consistent welding quality, stable and efficient performance, and minimal manpower requirement. Its automated operation and safety features also reduce operational risks and downtime, resulting in lower production costs.

Q: How many cages can the machine weld in a single cycle, and what is the total capacity?

A: The DLN-24-5 can weld up to 24 filter cages per cycle, supporting large-scale manufacturing demands. This high-capacity output makes it ideal for bulk orders and fast-paced production environments.

Q: What steps are involved in setting up the machine for a new production batch?

A: To start a new batch, operators input desired cage specifications into the PLC control panel, adjust wire and ring feeders for size, verify the air and power connection (380V/415V, 3 phase), and conduct a safety check of interlocks and emergency stops. Once set, the machine runs automatically, producing filter cages as programmed.

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