Round Filter Cage Welding Machine line DX-80

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Round Filter Cage Welding Machine line DX-80 Specification

Product Type
Round Filter Cage Welding Machine Line

General Use
Filter cage frame welding for dust collector filter bags

Material
Mild steel/Carbon steel

Type
Automatic Line

Capacity
100-120 cages/hour

Weight (kg)
Approx. 2200 kg

Computerized
Yes

Automatic
Fully automatic

Ozone Generator
No

UV Sterilizer
No

Control System
PLC control system

Filter Bag No.
Single cage/frame per cycle

Filter Area
Depends on filter bag size

Voltage
380V / 50Hz, 3 phase

Motor
Total 7.5 kW

Dimension (L*W*H)
8000mm x 1800mm x 1600mm

Feature
Automatic straightening, forming, welding, and ejecting

Color
Industrial Grey

Wire Diameter Range
2.5mm 4mm

Welding Method
Resistance spot welding

Surface Treatment
Powder coated

Safety System
Emergency stop, interlock safety cover

Applicable Filter Bag
Round type filter cage

Operator Requirement
1 operator

Cage Diameter Range
120mm 200mm

Drive System
Servo motor, pneumatic system

Cage Length Range
600mm 2500mm

Welding Speed
0.5-1.0 meter per minute

Compressed Air Requirement
0.6-0.8 MPa

About Round Filter Cage Welding Machine line DX-80

Round Filter Cage Welding Machine line DX-80

Bottom cap welding machine for filter cage
Specifically designed cyclinder ensures stable air pressure and welding speed
One-piece machine body secures its rigidity
Adopting KD-08B controller and reliable welding loop

Advanced Automation for Superior Productivity

Equipped with a fully automatic process, the DX-80 expertly straightens, forms, welds, and ejects filter cages with a driving synergy of servo motors and pneumatic components. Its PLC control system ensures accuracy and repeatability for each cage, while the operation remains simple and requires just a single operator.

Versatile Design for Broad Application

Supporting wire diameters between 2.5mm and 4mm, this machine can produce cages from 600mm to 2500mm in length and 120mm to 200mm in diameter, making it ideal for round-type filter cages in dust collector systems. It is suitable for a variety of industrial filtration applications.

Robust Safety and Efficient Operation

The DX-80 features comprehensive safety mechanisms such as an emergency stop and interlock safety cover. With a production capacity of 100-120 cages per hour and minimal manpower requirement, it optimizes operational safety and output, while its powder-coated finish ensures long-lasting durability in industrial environments.

FAQs of Round Filter Cage Welding Machine line DX-80:

Q: How does the DX-80 Round Filter Cage Welding Machine operate?

A: The DX-80 functions as a fully automatic line that straightens, forms, spot welds, and ejects round filter cage frames using resistance spot welding. All operations are managed through a PLC system for high precision and repeatability, allowing a single operator to easily monitor and control the process.

Q: What range of filter cage sizes can the DX-80 produce?

A: This machine is capable of manufacturing cages with wire diameters from 2.5mm to 4mm, cage lengths between 600mm and 2500mm, and diameters from 120mm to 200mm, specifically for round-type filter cages used in dust collector bags.

Q: When is it recommended to use the DX-80 welding machine?

A: The DX-80 is best employed when high productivity and accuracy are required for manufacturing round filter cages, particularly in environments demanding production rates up to 120 cages per hour and consistent quality. It is suitable for filter cage suppliers, distributors, and manufacturers in the filtration industry.

Q: Where can the DX-80 be installed and operated?

A: The machine is designed for industrial settings and is typically installed in facilities that produce dust collector filter cages. Its dimension of 8000mm x 1800mm x 1600mm requires a spacious manufacturing area with a power supply of 380V / 50Hz, 3 phase, and a compressed air system of 0.6-0.8 MPa.

Q: What benefits does the DX-80 offer over manual welding?

A: Automating the welding process with the DX-80 increases efficiency, reduces labor costs, and ensures uniform weld quality, leading to fewer defects. The integrated safety systems and powder-coated finish contribute to a safer and more durable operation.

Q: How is operator safety ensured during production?

A: Safety is ensured through features such as an emergency stop button and an interlock safety cover, minimizing the risk of accidents during operation and allowing safe intervention when necessary.

Q: What materials can be used with the DX-80 machine?

A: The DX-80 accommodates mild steel and carbon steel wires for cage fabrication, aligning with typical requirements for filter cage frames in industrial dust collection systems.

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