About Round Filter Cage Welding Machine line TZ
Round Filter Cage Welding Machine line TZ
- Wire straightening and cutting machine
- Model: TZ2.8-5
- Input voltage: 380V (3-phase)
- Power freq.: 50Hz/60Hz
- Rated power: 4KVA
- Feeding speed: 25m/min
- Wire diameter: 2.8-5mm
- Range of length: 500-8000mm
Advanced Automatic Welding EfficiencyEquipped with a servo motor-driven transmission system and touch screen HMI, the TZ line provides rapid setup and user-friendly controls. Its fully automatic operation minimizes manual intervention, increases throughput, and ensures high-precision welding at every production cycle.
Flexible Design for Diverse ApplicationsSupporting a wide range of wire and cylinder diameters, this welding line accommodates multiple filter bag configurations. The adjustable number of welding points and customizable filter area cater to diverse specifications, making it a versatile asset for distributors, exporters, and manufacturers.
Enhanced Durability and Safety StandardsBuilt with a mild steel frame and powder-coated surface, the machine is robust and corrosion resistant. Integrated emergency stop, safety interlocks, and a water cooling system ensure reliable long-term performance and safe operation for operators.
FAQs of Round Filter Cage Welding Machine line TZ:
Q: How does the TZ Round Filter Cage Welding Machine ensure high precision and consistent quality?
A: The machine employs resistance spot welding, PLC-controlled touch screen HMI, and servo motor-driven movements to ensure each weld is precisely placed and consistent across batches, resulting in durable and high-quality filter cages.
Q: What is the typical production capacity, and can the machine handle various filter cage specifications?
A: This welding line can produce approximately 1520 filter cages per hour, and it supports customizable wire diameters (25 mm) and cage diameters (100300 mm), making it adaptable to different filter bag and area requirements.
Q: Where is the Round Filter Cage Welding Machine commonly used?
A: Primarily, it is utilized in industrial filtration production facilities requiring automatic, high-volume assembly of filter cages. It is ideal for manufacturers, suppliers, and exporters serving environmental, dust filtration, and process industries.
Q: What benefits does the integrated water-cooled electrode system provide?
A: The water-cooled electrodes prevent overheating during high-speed continuous welding, thereby extending component lifespan and maintaining consistent weld strength, even during extended production periods.
Q: How user-friendly is the machines operation process?
A: Its touch screen HMI interface and automatic PLC control system allow operators to set parameters, monitor operations, and adjust specifications easily, streamlining training and daily use while reducing operator fatigue.
Q: When should maintenance be performed on this equipment?
A: Regular maintenance, such as checking the cooling system, lubricating chain drives, and inspecting welding electrodes, should be scheduled based on usage intensity, typically on a monthly basis, to assure optimal performance and longevity.
Q: What are the primary safety features integrated into this welding line?
A: The machine is equipped with an emergency stop function, safety interlocks, and robust protective covers, ensuring operator safety during operation and quick response in case of unforeseen incidents.