Round Filter Cage Welding Machine line TZ

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Round Filter Cage Welding Machine line TZ Specification

Product Type
Round Filter Cage Welding Machine Line

General Use
Filter cage automatic welding

Material
Mild Steel Structure and Components

Type
Automatic Welding Line

Capacity
15-20 cages per hour

Weight (kg)
1500 kg

Computerized
Yes

Automatic
Fully Automatic

Control System
PLC Control

Filter Bag No.
Multiple (Customizable)

Filter Area
Customizable as per requirement

Flow Rate
Depends on model and cage specification

Voltage
380V/415V, 3 phase, 50/60Hz

Motor
Servo Motor Driven

Dimension (L*W*H)
Approx. 6000mm x 900mm x 1800mm

Feature
Energy Efficient, High Precision, Low Noise, User Friendly Interface

Color
Industrial Standard Grey

Production Mode
Continuous/Batch

Transmission System
Chain and Sprocket Drive

Safety System
Integrated Emergency Stop, Safety Interlocks

Air Pressure Requirement
0.6-0.8 MPa

Wire Diameter Range
2 mm to 5 mm

Welding Technique
Resistance Spot Welding

Cooling System
Water Cooled Welding Electrodes

Power Consumption
Approx. 8 kW

Surface Finish
Powder Coated

Operation Method
Touch Screen HMI

Number of Welding Points
Adjustable as required

Cylinder Diameter Range
100 mm to 300 mm (customizable)

About Round Filter Cage Welding Machine line TZ

Round Filter Cage Welding Machine line TZ

Wire straightening and cutting machine
Model: TZ2.8-5
Input voltage: 380V (3-phase)
Power freq.: 50Hz/60Hz
Rated power: 4KVA
Feeding speed: 25m/min
Wire diameter: 2.8-5mm
Range of length: 500-8000mm

Advanced Automatic Welding Efficiency

Equipped with a servo motor-driven transmission system and touch screen HMI, the TZ line provides rapid setup and user-friendly controls. Its fully automatic operation minimizes manual intervention, increases throughput, and ensures high-precision welding at every production cycle.

Flexible Design for Diverse Applications

Supporting a wide range of wire and cylinder diameters, this welding line accommodates multiple filter bag configurations. The adjustable number of welding points and customizable filter area cater to diverse specifications, making it a versatile asset for distributors, exporters, and manufacturers.

Enhanced Durability and Safety Standards

Built with a mild steel frame and powder-coated surface, the machine is robust and corrosion resistant. Integrated emergency stop, safety interlocks, and a water cooling system ensure reliable long-term performance and safe operation for operators.

FAQs of Round Filter Cage Welding Machine line TZ:

Q: How does the TZ Round Filter Cage Welding Machine ensure high precision and consistent quality?

A: The machine employs resistance spot welding, PLC-controlled touch screen HMI, and servo motor-driven movements to ensure each weld is precisely placed and consistent across batches, resulting in durable and high-quality filter cages.

Q: What is the typical production capacity, and can the machine handle various filter cage specifications?

A: This welding line can produce approximately 1520 filter cages per hour, and it supports customizable wire diameters (25 mm) and cage diameters (100300 mm), making it adaptable to different filter bag and area requirements.

Q: Where is the Round Filter Cage Welding Machine commonly used?

A: Primarily, it is utilized in industrial filtration production facilities requiring automatic, high-volume assembly of filter cages. It is ideal for manufacturers, suppliers, and exporters serving environmental, dust filtration, and process industries.

Q: What benefits does the integrated water-cooled electrode system provide?

A: The water-cooled electrodes prevent overheating during high-speed continuous welding, thereby extending component lifespan and maintaining consistent weld strength, even during extended production periods.

Q: How user-friendly is the machines operation process?

A: Its touch screen HMI interface and automatic PLC control system allow operators to set parameters, monitor operations, and adjust specifications easily, streamlining training and daily use while reducing operator fatigue.

Q: When should maintenance be performed on this equipment?

A: Regular maintenance, such as checking the cooling system, lubricating chain drives, and inspecting welding electrodes, should be scheduled based on usage intensity, typically on a monthly basis, to assure optimal performance and longevity.

Q: What are the primary safety features integrated into this welding line?

A: The machine is equipped with an emergency stop function, safety interlocks, and robust protective covers, ensuring operator safety during operation and quick response in case of unforeseen incidents.

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